Clients

Isoporc Moves to the Feed Mill of the Future with AgFlo: Smarter Inventory and Production Management

Case Study

Introduction

Isoporc is one of Quebec’s largest pork producers, raising nearly 335,000 pigs each year. Through full vertical integration—from animal feed to processing—Isoporc manages a complex supply chain involving more than 300 silos across about a hundred partner farms.

In an environment where every forecasting error can be costly in time, resources, and zootechnical performance, Isoporc set out to become a pioneer in supply management.

With AgFlo, Isoporc chose a comprehensive solution that goes far beyond simple sensors, evolving into a centralized data platform that’s nearly real-time, accessible, and built for the future.

Initial Challenges

Before implementing AgFlo, inventory management relied mainly on manual methods: visual estimation, tapping silos with a hammer, and phone calls. These practices led to:

  • Partial visibility into inventory, increasing the risk of shortages and emergency orders
  • Incorrect or late orders, disrupting production planning
  • Significant logistics costs due to non-optimized deliveries and costly end-of-batch feed retrievals
  • Difficulty maintaining strict adherence to feeding programs—especially critical during high-cost feed phases

To maintain its leadership position, Isoporc needed a reliable, remotely accessible solution capable of optimizing the entire supply chain while remaining economically viable for its partner producers.

The Implemented Solution

After a rigorous pilot phase, Isoporc deployed the AgFlo solution on a large scale.

Unlike other more complex and costly systems, AgFlo stood out thanks to:

  • Mobile, precise, and affordable sensors that are easy to install and can be reused when farms change
  • Compatibility with silos of various sizes and materials
  • Field-validated accuracy: 98% of measurements within less than one ton of industrial load cell readings

But most importantly, AgFlo distinguished itself through its data management software platform, the true core of the solution:

  • Visual mapping of silos with color-coded fill level indicators
  • Consumption curves and detailed history tracking
  • Centralized, near real-time access from any connected device
  • Successful testing of remote feed ordering—a preliminary step toward full automation

This holistic approach enables Isoporc to manage its inventories with unprecedented precision, ensuring animal welfare while preparing for a smarter, more integrated future.

Tangible Benefits

The collaboration with AgFlo generated measurable benefits within the first few months:

Unmatched Accuracy

  • 98% reliability compared to 65–75% with manual estimates
  • Reduced risk of stockouts or overfilled silos

Cost and Transport Optimization

  • Fewer deliveries and better route planning
  • Fewer end-of-batch retrievals, reducing costly handling and feed quality loss
  • Positive impact on carbon footprint

Direct Economic Gains

  • Savings of several thousand dollars per farm through improved adherence to feeding programs and optimized logistics

Safety and Peace of Mind

  • Fewer unnecessary trips
  • Less uncertainty for producers and teams

Client Testimonial

“With AgFlo, we finally have the near real-time visibility we were missing.
It’s a complete shift in how we manage our inventories, orders, and production.
This is the feed mill of the future.”

— Martin Leroux, General Manager, Isoporc

Outlook and Future Vision

Building on these results, Isoporc and its parent company, Groupe Mario Côté, committed in 2025 to a large-scale deployment of 900 additional sensors, covering all of their farms and several partner sites.

The ambition: to go even further by:

  • Automating feed orders based on near real-time data
  • Integrating the AgFlo platform into the feed mill production and logistics softwares to synchronize manufacturing and transport
  • Providing direct access for farmers to monitor and manage their own inventories

With this approach, Isoporc reinforces its leadership and embodies the vision of a connected, efficient, and sustainable feed mill.

Conclusion

By partnering with AgFlo, Isoporc has taken a major step toward the digital transformation of its operations.
The precision, simplicity, and robustness of the solution have turned daily challenges into new opportunities for efficiency and economic performance.

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